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You must have defined the plant maintenance organizational structure in your system before you proceed with customizing. This involves maintaining the planning plants and maintenance plants as organizational units. A distinction is made in Plant Maintenance between planning plants and maintenance plants. The Maintenance plant is a plant where you can manage technical objects and the work centers responsible for carrying out the work in a maintenance plant. The planning plant is a plant where you define maintenance task lists, carry out materials planning on the basis of the BOMs in task lists and perform maintenance orders, manage and schedule maintenance plans, enter maintenance notifications and process maintenance orders for the associated maintenance plants. The recommendation is that yo should always use planning plants when maintenance planning is to be carried out centrally in one plant for several plants. If each plant is independent from a maintenance point of view, each plant is then also a planning plant. Please note that there are many areas that will overlap with the implementation of components 'MM' (Materials Management) and 'PP' (Production Planning) when you are customizing the system for Plant Maintenance. If you discover settings that are not relevant to Plant Maintenance, you should only change or delete these after consultation with the appropriate project groups.If maintenance activities are to be carried out for an equipment and at the same time if an identical replacement is to be What is the significance of maintaining Functional Location BOM. I would do both create a material number for consistency and the replenishment of equipment in the future and also assign it a unique equipment master record number. In the equipment master record (I believe PM DATA screen), there is a construction type field which is by default an IBAU material. Link the material number to the equipment master. If you want to get real slick, create the equipment master record with reference to the material number. This way the description (short text) of the equipment is automatically populated by the Construction Type (IBAU material) as well as populating the Construction Type field. The Functional Location BOM further enhances the hierarchy of the equipment master BOM via Component lists. Lets say you have several equipment (large assemblies) BOM's made up of smaller components (material). You could then create several large assemblies in the material master which would be the equivalent to the equipment (large assemblies) which have BOM's of smaller components (material) . Next, create a Functional Location BOM made up of several of these larger assemblies (material) . This will provide you with a nice hierarchy when running List Edit Display (multi level). This is a rather complex situation because if the equipment is an asset then the repair costs should reflect the asset value too in some cases. Also the replacing equipment has its own cost record and I think you want to know which equipment number has the most costs collected. There are a few other ways to control this situations: 1. Creating a sub work order linked to the main work order with the repaired material. So this sub work order should 2. You can also use the serialization utility, meaning creating a material number and link it to the equipment and activate But as I said before, the whole process can be very complex if you want to follow it up properly. In SAP, On what basis we decide to create either material master record or Equipment master record. An equipment is a representation of a single physical object that is handled at a much more granular level than materials. An equipment is typically installed somewhere and can have extra information (like warranty or measurement data) and can have maintenance done on it. Usually it's the individualization and maintenance aspect that determines if an object is an equipment or a material (a single entity for which you want to track data like maintenance work, history, or costs). An equipment can also be linked to a material by indicating that the equipment is made of the material (as a generalization - construction type) and/or indicating that the equipment is actually an instance of a material (material plus serial number in the serial data tab). Q1: How do you distinguish, in a simple manner, between Equipment that is being charged and not charged for service? A1: Define different equipment categories. Standard equipment reference categories for 'Internal Machines' and 'Customer Equipment' exist. Q2: How do you distinguish between company and customer owned equipment? Equipment on land owned by the company and land leased by the company? A2: Same as Q1. Explore combinations of equip. category and equipment types to achieve the design objective. Q3: How do you define equipment/material loaned/leased to a customer? A3: Read documentation on 'Structuring Technical Systems' in 'Plant Maintenance / Service management' modules. You need to define sales area (sales org/dist channel/division) for an equipment with equipment category being one for which the equipment reference category is 'Customer Equipment'. Q4: How can we block service to a customer? It has to be done through the FL, since most of the Equipment belongs to the company and is loaned to the customer. A4: Deactivate the FL. This allows no further creation of transaction data (service orders, etc.). However, the existing Q5: Where is a Service Contract assigned to a piece of equipment? A5: Service contract is assigned to a material. Material is assigned to the equipment in the equipment master. This functionality is not intended for managing equipment bought from vendors (where we are getting service rather than providing service). Q6: Is purchasing information (Vendor, date of purchase, etc.) copied from MM to the equipment when it is being created? A6: Not in the standard system. But it can be done with ABAP batch jobs. Q7: When you maintain an assembly in a piece of equipment, is it possible to get maintenance history of the assembly? Do you have to create it as a piece of equipment? A7: As maintenance orders are created for FL/equipment only, maintenance history can only be tracked at that level, not at assembly level. Assemblies are mere structuring devices to have spare parts linked to an equipment in a structured manner. However, in PM orders, you can mention the assembly along with the FL/Eq. Depending on your reporting needs, an Q8: What is the use of the field "Standing order"? What kind of order is it? A8: Standing orders are used to carry out on-going maintenance jobs and settle them at month end rather than creating a fresh PM order every time. Using order hierarchies, you could attach sub-orders to the standing order and settle them to the standing order to provide you with more precise recording of maint costs at sub-order level as well as a budget monitoring at the standing order level. Q9: Is it possible to accumulate maintenance history for an assembly (not part of an equipment) for which no equipment record exists? A9: No. But, if the assembly is included in a FL BOM, then PM orders at the FL can be used to carry maint at assembly level (no equipment is required).SAP PM Question: How can I show equipments characteristics in a list? Try this. Go to IH08 In CLASS on the selection screen, select the class desired. In Valuation, select the Characteristic value desired. Execute This will list all Equipments of a particular class having a particular Characteristic value. or You may also try this. Go to Object List (CL6B) Mention the Class and Class Type. Tick on "Select Characteristics" and "With assigned values" Execute. This takes you to another screen wherein all characteristics of the class selected on the first screen are listed. Select the Characteristic you want and "Copy" This lists all Equipments of a particular Class with a particular characteristic. Whenever I am attaching components in task list, item category is coming "L" i,e stockable by default & it is greyed out. I want to change it to non stockable. In standard SAP in a task list the item cat is taken from the Material Master . That is the reason its greyed . To solve your issue you can create the BOM and have the non stock spare added as a BOM. In the task list you can select material from BOM.
Equipment BOM Equipment Task List Component Tab How to configure the scenario of rotating equipment , i.e a Sub assembly which can be used on line 1, line 2 and can also be kept in store . History of the equipment should move along with it to each line. Create the item as an equipment (IE01) this will fit into your scenario. Then you can install and dismantle the equipment as it moves around functional locations. My Scenario is to move as well as store the equipment in stores as an material but with its history. Yes, you are right the serialisation process will help track where your equipment is and has been. You will need assistance for the MM people to have the serialisation activated in the material master (a special material type may have to be created). They had Material types "ROTO" & REPA" which could be both serialised for Rotable equipment. The serial number used in the material master was the equipment number of the Rotable equipment.
How to attach a drawing to equipment master data (IE01)? By: Yasser To attach a drawing to equipment, follow these steps in IE02 :- Select this icon at bottom :
Then select Create - Create Attachment
When creating a material reservation or requisition via the PM order, the G/L account is defaulted by the automatic account assignment in the material master. The default G/L can be changed for a material requisition on the purchasing data screen. How / where do you change the default G/L for a reservation? A manual update is not allowed to a reservation that has been created via a PM order. Other companies are having the same problem. Currently, the only way to do it is doing a manual goods issue, without using the reservation. In this way you can, of course, change the default G/L account.How can we delete PM materials Reservations in the MM module? Without using the PM order, can we limit the no. of days to permit the GOODS ISSUE of the PM materials Reservations. As I'm sure you've found, SAP does not allow manual change to reservations created automatically (e.g.. by PM). This is to ensure that all the work done by the planners is not simply ignored by the people in the stores. If they want a reservation to be canceled they should call the PM planners who can change the PM order. You can usually limit the validity period of the reservation in configuration to, for example, 5 days of planned GI date. In this case, if 5 days have gone by past the planned issue date the deletion flag is automatically set on the reservation. This applies to reservations created by PM. The transaction in IMG for this is OMBN. Note that when the PM order is set TECO that the reservations will automatically be deleted. This is the normal way to control this.In 3.1f Notifications, there is option to create special Notification or Activity or Request. The screen fields of Notification and request are different. Request displays all Catalogs codes, Sales Organization, DC, Division, Maintenance Plant etc. whereas Notification does not ask for these details. So in general which is preferred to use and why? Assuming you have 15 regions which will create Notification for customer calls. So will Request help in doing analysis of outstanding, completed Notifications region-wise etc. Let me put it this way; What will I not get if I use Notification? What will I not get if I use Request as default? This is not from 3.0f client, it is from 4.5A but the concept is still the same. There are 3 generic Notification types. 1. Reporting defects In 4.5A these are called Problem Notification, Activity Report and Service Request. They are all Notification "Types". You can create your own types and mix and match the initial screens and defaulted catalog types, but these three are the ones from the menu path you quoted. Also, the initial screens and defaulted catalogs for these 3 types are also configurable. Recommendation, use Notifications. The type to use? That depends on the industry and your company's needs. In SAP the order is the planning tool and the collector and distributor of costs. SAP has created the functionality for Notification Tasks for the planning of work, but there is no cost planning or allocations. Problem Notifications are just what they suggest. Reporting problems. Depending upon the size of the job depends whether an order is created to plan the work and/or capture the costs. Activity Reports are normally created to save the administration of an Order. i.e. No significant costs, but you wish to record some technical history after the event. They can also be created from a Preventive type maintenance Order (created automatically from a Maintenance Plan) for technical reporting. Service request. Typically a Service is required, not a defect or problem. Typical examples are upgrade or improvements. Recommendation: Use which is right for you, but you can report across all the Notification types.-----Original Message----- Hi all, My question relates to the creation of tasklists for a common planning plant (across the entire organization). These general tasklists also need to be common to the entire organization, however it would be desirable to have different Main Work Centers representing different geographical regions for the purposes of capacity analysis. Here lies the problem; The task lists must have a work center assigned to each operation. If a common work center is used in the task lists this defaults into the operation overview for the Scheduled orders when in fact it is desirable for this work center to be the same as the Main Work Center of the technical object that the work is being performed on ( which corresponds to it's geogrpahical location ). We do not want to have to change the work centres on the order manually but alas, we require the work centre to represent the geographical region so that the impact of the order can be analysed in the capacity evaluation. Any Suggestions? Thanks in advance, Mike K -----Reply Message----- Mike, Could you not group your tasklists by geographical locations which would mean duplicating the same tasklists but then each would have their own specific workcenters by location. Or create them as equipment or FL tasklists? I'm assuming your Plant structure is based on centralized planning, 1 Planning Plant to many Maint Plants? -----Reply Message----- Mike, You may create General Task Lists to be used as reference and then create object related (functional location and/or equipment) task lists by copying the general list and changing work centre to "geographically correct" one. Additional advantage may be that object specific task lists are easier to use when creating a work order. Extras -> Task list -> Object related, will give you list of all task lists for the object and only those. Hope that is of some help. -----Original Message----- My customer has a requirement to have a combination work order. Example: An SM01 order is created and 6 hrs of labor and $200.00 worth of Has anyone encountered this situation and have found some resolution Any help would be appreciated. -----Reply Message----- I don't think you need to create 2 work orders but one way is to create Therefore your solution would be to define two settlement rules with -----Reply Message----- I forgot to mention in my earlier mail, In order to define the settlement Regards -----Reply Message----- This will not work for SM since you can only assign one settlement rule SM does not work exactly like PP,PM and SD. Thanks for your input. -----Reply Message----- I am not sure about , what do you mean by "assign one settlement rule If you want to apportion actual costs only & not percentages, another My answer was/is from SM perspective & it has got nothing to do with Hope that helps -----Reply Message----- Thanks for the information. What I did not want to do is create two Please accept my applogies for sounding like I thought you were not -----Reply Message----- My answer was not to create two orders but still only one order SM02 If that also fails (I don't know yet), there is another solution which is SAP has provided user exit in resource related billing & if the procedure Pls try out all the alternatives & do not say that development will not Regards -----End of Message-----Define the posting company code variant in SM30 - V_T010O Assign the company code variant in SM30 - V_001_R Maintain the open and close posting period with OB52. You can control period by : - 1. G/L number range. 2. Company code. 3. Company code and G/L range.First, your SAP system must be configure by the basis people in order for you to send an external mail. Whether it can send pdf or other file format will depends on the Mail Server you are using. The basis people must also maintain the conversion parameters so that SAP knows how to convert the billing documents to be send as a pdf file or other desired format specified by your company. Finally, you have define the IMG in Maintain Output Determination for Billing Documents (Output type MAIL)From Release 4.5A, the system does no longer display the actions for SD picking in the implementation guide. If you want to use the picking list according to the "old" procedure, you can maintain the list as follows: o Carry out Transaction V/38 to maintain the output types. o Carry out Transaction OVLT to assign the picking list types to the forms and programs. Sales Order by Organisation, Customer - To create the Sales Order by More no of Date's User's can easily take the Report from this by selecting Different kinds like Customer Specific [And/Or] Sales Organisation Specific [And/Or] duration of date but Here Date is Mandatory Fields user must have to give date as a selection criteria In Second level this report will interact with user where they can select date to see the full Details of Sales Order Example *&---------------------------------------------------------------------* Purchase Order workflow ( Transaction : ME23N) determines the approval path for the buying organization . It first goes to the buyer, buyer's manager & thereafter based on the cost center & the associated amount, it goes for approval through the Cost Center organization . i.e, Buyer ( Requestor in the procurement deptt. of the buying organization) | Regarding , Sales Order( Transaction: VA01); it is created in the Sales Org of the company & basically governs the pricing structure of the order .The routing of an SO is Sales Org. ( based on the cost center of the sold item) | Configuration of Purchase Order Release Strategy Following is the procedure for workflow enabling of “Purchase Requisition Release Strategy”: 1. The standard workflow template provided by SAP for PR Release is WS00000038. This information could be retrieved from the SAP help. 2. It is assumed that the release procedure has been setup in the system by the functional consultant, as shown below: 3. The customization of the PR Release Strategy could be verified at the following location: 4. Click on workflow in the above screen (screenshot shown below): 5. Now define the recipients of the PR Release work item as per the release group (refer to screenshot below). For testing purposes, the recipient type is taken as “US”, instead this can also be taken as Position, Organization Unit and others. 6. Now go back to the previous screen and click on “Release Codes”. Here enter the value “1” in the workflow column for the release groups the workflow has to be configured. 7. Activate the event linkage of the workflow either in SWDD or PFTC. 8. Mark all the tasks (unless background tasks) as “General Task” in the agent assignment and generate. Is it possible to use different vendors for different items in the same PO? Can the Vendor be changed after saving the PO? One PO can not have different vendors. Its logical as one PO goes to one vendor with address. You cannot change the Vendor once you have saved the Purchase Order. SAP treats the Purchase Order as a legal document. Therefore, once the Purchase Order is saved, it will not let you change the vendor. You have to delete all the line items and then create another Purchase Order. However, if you are using Enjoy Purchase Order, you can "Hold" the Purchase Order rather than save it after you have create it, then you can change the vendor. Of course, this means that you don't have any output yet. Therefore, you are not bounds by a legal document as you have not given it to a specific supplier yet. Logically, you cannot change an important field after creating a document. It defeats the RDBMS principle, but you can change vendor while doing Invoice Verification. No, you cannot change vendor in released PO, because vendor registration carries some vital configuration information which decides pricing procedure for the items of the PO, logically due to this reasons system doen't allow to change vendor name once PO is released. Normal practise to come out for this routine problem in purchasing is solved by, simply delete this PO (By changing delivery as completed in PO) and make a new PO for these items. Eventually, you have only two options: 1. You can do the entire transaction with that wrong vendor number and after MIRO you can transfer post the vendor liability to correct vendor through FI route. BUT THIS IS A WRONG PRACTICE. 2. You need to cancel the PO which has wrong vendor number and create it again with correct vendor code. What is the process for using one time vendors? One time vendors can only be used for specific vendor account groups. Their is a flag for each account group in configuation for this. If one does not exist you will have to create a new vendor account group. To create a One Time Vendor use XK01 and select the OTV account group. When creating say a PO use your OTV account the transaction will prompt you for name, address etc (unlike a normal vendor). You experienced a problem with OTV's whereby users couldn't be bothered to create permanent vendors and just used the OTV account, so beware of that. Define the weighting keys in SM30 - V_T147J. Sub-contract business process: SAP process: Can anybody tell me how a process has to be given to subcontracting? Vijay The following process to be followed for subcontracting. Special Procurement Process. Item category: L In info record vendor should be maintained as subcontractor. Vendor (Subcontractor) receives the components used to manufacture a finished product directly from your company or through third party. Your company should place a purchase order for the finished product. In this manually you can enter the required individual components or it can be determined via the explosion of BOM (if exists). Stock check at vendor level: ME2O Company stock check: MMBE GR for individual components through movement type: 501 or 561 (if with out PO or without reference). GI to subcontracting vendor: through movement type 541. GR from sub contracting vendor: through movement type: 101 If the subcontracting order has to be generated through materials planning,the special procurement key has to be set in MRP 2 screen. Editor Note: - To create Material BOM : Tcode CS01 - With the Info and Material Setup, you can then create the Purchase Order in Tcode ME21N The procedure for setting partner functions: Step 1 Step 2 Step 3 Step 4 If you want a partner schema for your own document type then define your partner schema and assign to document type using the below mentioned path. IMG->MATERIAL MANAGEMENT->PURCHASING->PARTNER ->DETERMINATION - And then Once you have this configuration then you change your vendor in easy access menu (XK02-select partner function) define the partner roles. Please give the difference between Purchase Order, Outline Agreement and Scheduling Agreement. PO is normal where you issue the PO to a vendor and expect the delivery. The PO is termed completed when the vendor has delivered the PO quantity or when you have preclosed the PO when the vendor has delivered partial quantity and he has agreed not to send anymore with ref to the PO. Outline Agreement can be of 2 types:- Contract and SA. Contract is where you have a contract with the vendor,may be a for a predetermined quantity or predefined value. So everytime you need the matl, you need to make PO ref the contract asking for the delivery of the matl. In such instance when PO is ref with contract its called contract release orders or call off orders. Scheduling agreement is a long term purchase agreement, where you will keep issuing the delivery schedules whenever there is a change in requirement or at predetermined time intervals. The delivery schedule can be on hour/daily/weekly/monthly basis. But it will contain different zones viz. firm/tradeoff/Forecast. Firm zone schedules are confirmed requirement and need to be taken by ordered party. Tradeoff zone requirement is to purchase the raw materails and ordering party is liable to pay raw material cost, in case of requirement cancellation. Forecast zone requirement is to help the vendor to plan his requirements. SA is also an agreement with the vendor for the supply of matl, may be a quanity or value. The delivery dates will be maintained in ME38 ref the SA which are called delivery schedules.So you can maintain the delivery schedule and communicate the vendor on Forecase basis or JIT basis. And when you need some more matl then will only create SA deliveries using ME38. SA could be of 2 types:- without release documentation-system will transmit the delivery info to the vendor once you save the document. With release documentation- after creating the delivery schedules you need to create SA release using ME84. The main difference between contract and SA is volume of docs generated would be higher in contract since everytime you need to make a PO ref the contract and its time consuming, whereas SA can be integrated with MRP such that it automatically creates delivery schedules during MRP run provided if there is a requirement to the matl. |
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